Computer Vision

AI-Powered Factory Safety Detection

Detect PPE violations and behavioral safety risks in real-time, using only your computer's webcam or a pre-recorded video file.

No edge hardware. No factory CCTV required. Just connect and detect: 4 violation types, sub-2-second latency, incident dashboard included.

AI computer vision detecting factory safety violations with bounding boxes
LIVE DETECTION
Violations Detected
No HelmetNo GlovesPhone UsageSmoke

Does Your Factory Floor Have a Blind Spot?

Manual supervision can't catch every violation, every shift. These incidents happen in real factories, every day.

🦺

Unreported PPE Violations

Supervisors can't watch every worker, every second. Helmet and glove violations go unnoticed until an injury occurs.

🔥

Hidden Fire Risks

Smoking and lighter usage in production zones is a critical fire hazard, yet it happens in blind spots away from supervisors.

📵

Phone Distraction Incidents

A worker distracted by a phone near heavy machinery creates an invisible risk. Manual spot-checks are too infrequent.

📋

No Incident Paper Trail

When violations happen without detection, there's no record and no data to drive corrective action or compliance reporting.

4 Detection Use Cases

What the System Detects

Each use case runs as a separate YOLO detection head, all four execute simultaneously in every frame.

⛑️
PPE Violation⚠️ HIGH

No Helmet

Detects workers without head protection (safety hard hat) in the detection zone.

Incident Label
PPE violation: No Helmet
Confidence Threshold
0.70
YOLO Classes
person, helmet, no-helmet
Demo Scenario
Put on / remove a hard hat in front of the webcam. System flags the violation within 1–2 seconds.

Key Facts

Head region tracking
SHWD + SH17 datasets
>82% mAP@50
1–2s detection latency

Other Use Cases

How It Works

Three steps from setup to a full incident log, no configuration, no hardware, no IT team required.

01
📷

Connect Your Input

Open the live webcam feed directly in your browser, or upload a pre-recorded MP4/AVI video file for batch processing. No special hardware required.

02
🧠

YOLO Detection Runs

The YOLO model processes each frame in real-time, identifying persons and checking for the 4 violation types: PPE absence and behavioral incidents, all at once.

03
📊

Incidents Are Logged

Every detected violation creates an incident record: violation type, timestamp, confidence score, and a screenshot. All incidents appear instantly on the dashboard.

Two Input Modes

Detect violations live via webcam, or batch-process an uploaded video file.

📷

Live Webcam Detection

Open the browser, allow camera access, and detection starts immediately. Bounding boxes overlay the live feed in real-time. Violations are flagged within 1–2 seconds of occurring.

  • No installation required
  • Real-time bounding box overlay
  • Sub-2-second violation flagging
  • Works with any USB or built-in webcam
🎬

Video Upload Detection

Upload any MP4 or AVI file. The system processes it frame-by-frame, extracts all violation incidents with timestamps and screenshots, and presents the full incident log on the dashboard.

  • Supports MP4 and AVI formats
  • Frame-by-frame YOLO processing
  • All incidents extracted with timestamps
  • Ideal for reviewing past footage
Safety Report Dashboard

Every Violation. Logged. Analysed. Reported.

A built-in report dashboard gives you full visibility across all detected incidents — by type, severity, shift, and time.

👁️
Next-Gen ERP — Safety Monitor
Factory Floor Incident Report
Today
This Week
This Month
⚠️LIVE
7
Total Incidents
Today
🔴LIVE
3
High Severity
Requires action
🟠LIVE
4
Medium Severity
Monitor closely
LIVE
84%
Compliance Rate
vs 71% last week
Violations by Type
Today's breakdown
⛑️No Helmet
3
🧤No Gloves
4
📱Phone Usage
2
🚬Smoke / Lighter
1
Incidents by Hour
Morning shift (06:00 — 14:00)
06
07
08
09
10
11
12
13
High activity
Normal
Live Incident Log
Most recent first
LIVE
⛑️
No Helmet
09:14:32
HIGH94%
🚬
Lighter Detected
09:12:07
HIGH91%
🧤
No Gloves
09:08:45
MEDIUM79%
📱
Phone Usage
09:05:11
MEDIUM87%
Camera Feed
CAM_01_FLOOR_A
Shift
Morning — 06:00 to 14:00
Detection Model
YOLOv8 · 4 classes
Avg. Confidence
87.5%
Export CSV
Download Report
4
Violation Types Detected
Helmet, Gloves, Smoke, Phone
>82%
mAP@50 Accuracy
Best-in-class for helmet detection
<2s
Detection Latency
Real-time live webcam feed

Frequently Asked Questions

FAQ

Frequently AskedQuestions

Find answers to common questions about our solutions and services

🔍
A

The system detects four violation types: (1) No helmet: workers without head protection; (2) No gloves: workers with bare hands where hand protection is required; (3) Smoke/lighter/matchstick usage: fire-risk behavioral violation; (4) Mobile phone usage: distraction-related behavioral violation. All four run simultaneously in real-time.

A

No. The system runs entirely on a standard computer using the built-in or USB webcam for live detection, and any MP4/AVI video file for batch processing. No Jetson devices, no factory CCTV integration, and no IoT hardware are needed at this stage.

A

Helmet detection achieves >82% mAP@50: the most well-studied PPE detection type with proven research results. Gloves and behavioral detections (phone, smoke) achieve 70–78% mAP@50. Confidence thresholds are configurable per violation type (0.65–0.70 default). All detections include a per-incident confidence score.

A

Yes. The system has two input modes: live webcam detection for real-time monitoring, and video upload detection that processes any uploaded MP4 or AVI file frame-by-frame, logs all detected violations with timestamps and screenshots, and presents them on the incident dashboard.

A

Live violations are flagged within 1–2 seconds of the event occurring. Each incident record includes the violation type, timestamp, confidence score, and a screenshot of the frame where the violation was detected.

A

Yes. CCTV integration via RTSP streams, Jetson edge devices, WhatsApp/email alerting, multi-user access, and cloud deployment are all planned for the next phase. The current version is a focused demonstration product to validate the core detection engine before scaling to factory infrastructure.

💡

Still Have Questions?

Our expert team is here to help you find the perfect solution for your business

Don't Let Another Preventable Incident Go Undetected

Book a demo and see the detection engine running live on your own machine, in under 15 minutes.

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