End-to-end manufacturing ERP with AI-powered planning, real-time shop floor control, and predictive analytics for operational excellence.
Manufacturing ERP software integrates production planning, shop floor control, inventory, quality management, and cost accounting into one system. Next-Gen ERP builds manufacturing ERP solutions on Apache OFBiz and Moqui Framework, giving manufacturers real-time visibility into work orders, BOM, MRP, and OEE — increasing production efficiency by up to 45%. Also see our WMS solution and OMS solution.
Seamless end-to-end process with real-time visibility and intelligent automation
Central repository for all product data including materials, routing, and cost structures
Enterprise-grade manufacturing capabilities designed for operational excellence
Multi-level BOM management with variants, alternates, and revision control
Advanced finite capacity scheduling with resource optimization
Real-time production tracking, labor management, and WIP control
Comprehensive inspection plans, non-conformance, and corrective actions
Standard costing, variance analysis, and WIP valuation
Lot/serial tracking, warehouse control, and material handling
Real outcomes from our manufacturing ERP implementations
Flexible solutions for every manufacturing environment
Join 11+ manufacturers achieving operational excellence with our intelligent ERP platform
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Find answers to common questions about our solutions and services
Our manufacturing ERP supports all major modes: discrete, process, mixed-mode, make-to-order (MTO), make-to-stock (MTS), and engineer-to-order (ETO). The system handles hybrid environments with multiple simultaneous modes, giving manufacturers flexibility to manage complex production without separate software platforms.
Our MRP engine automatically calculates material needs using demand forecasts, current stock levels, supplier lead times, and production schedules. It processes multi-level BOMs and generates intelligent purchase and work order suggestions to maintain optimal inventory at every production stage.
Yes. Our shop floor control module provides live production monitoring via IoT sensors and operator terminals. You get real-time visibility into machine performance, WIP tracking, operator efficiency, and quality metrics — with instant alerts for bottlenecks or production issues.
Quality management includes automated inspection plans, non-conformance reporting (NCR), CAPA workflows, statistical quality control (SQC), supplier quality management, and complete lot and serial traceability across the production lifecycle. Every quality event is logged against the relevant production order.
Our ERP supports multi-level BOMs with version control, cost roll-up, where-used analysis, engineering change orders, alternate materials, and phantom BOMs. All revisions retain full history with cost tracking, making it straightforward to manage even complex, multi-level product structures.
Yes. We integrate with IoT sensors, PLCs, SCADA systems, and CAD/CAM software via standard protocols. Real-time machine data feeds OEE monitoring, predictive maintenance scheduling, and automated production reporting — eliminating manual data collection from the shop floor entirely.
Manufacturing analytics cover production efficiency, OEE, capacity utilisation, cost variance, scrap and rework tracking, labour efficiency, and inventory turnover. All data appears in real-time KPI dashboards with customisable reports exportable to Excel or distributed automatically via email.
Manufacturing ERP implementation typically takes 12–16 weeks, covering process mapping, system configuration, shop floor integration, data migration, testing, and user training. A phased rollout approach is used to minimise disruption to ongoing production operations.
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