Manufacturing Excellence

SmartManufacturingPlatform

End-to-end manufacturing ERP with AI-powered planning, real-time shop floor control, and predictive analytics for operational excellence.

11+
Manufacturers
45%
Efficiency Gain
99.9%
Uptime
Live Production Dashboard
● Live
🏭
0%
Production Output
+12%
0%
OEE Score
+8%
0%
Quality Rate
+5%
📦
0%
On-Time Delivery
+15%
Weekly Production
M
T
W
T
F
S
95%
S

What is Manufacturing ERP Software?

Manufacturing ERP software integrates production planning, shop floor control, inventory, quality management, and cost accounting into one system. Next-Gen ERP builds manufacturing ERP solutions on Apache OFBiz and Moqui Framework, giving manufacturers real-time visibility into work orders, BOM, MRP, and OEE — increasing production efficiency by up to 45%. Also see our WMS solution and OMS solution.

Process Flow

Complete Manufacturing Workflow

Seamless end-to-end process with real-time visibility and intelligent automation

1
📦
Product Master
Define products, BOMs & specifications
2
📊
Demand Planning
Forecast & analyze demand patterns
3
🎯
MRP Engine
Material requirements planning
4
📅
Production Schedule
Optimize production timing
5
⚙️
Work Orders
Execute manufacturing tasks
6
🏭
Shop Floor
Real-time production control
7
Quality Control
Inspect & validate quality
8
📋
Inventory Update
Track stock & materials
9
📈
Analytics
Insights & reporting
📦

Product Master

Central repository for all product data including materials, routing, and cost structures

1of 9 Steps
Core Capabilities

Powerful Modules

Enterprise-grade manufacturing capabilities designed for operational excellence

🔧

Bill of Materials

Multi-level BOM management with variants, alternates, and revision control

Multi-level BOMsVersion ControlCost Roll-upWhere-Used AnalysisEngineering Changes
📊

Production Planning

Advanced finite capacity scheduling with resource optimization

Capacity PlanningResource AllocationBottleneck AnalysisPriority SchedulingWhat-If Scenarios
🏭

Shop Floor Control

Real-time production tracking, labor management, and WIP control

Work Order TrackingLabor ReportingScrap ManagementMachine IntegrationOperator Dashboard

Quality Management

Comprehensive inspection plans, non-conformance, and corrective actions

Inspection PlansNCR HandlingCAPA ManagementStatistical QCSupplier Quality
💰

Cost Accounting

Standard costing, variance analysis, and WIP valuation

Standard CostingActual CostingVariance AnalysisWIP ValuationActivity Based Costing
📦

Inventory Control

Lot/serial tracking, warehouse control, and material handling

Lot TrackingSerial ControlBin ManagementCycle CountingMaterial Handling

Seamless Integrations

🔗SAP
🔗Oracle
🔗Salesforce
📡IoT Sensors
📐CAD/CAM
🔄PLM Systems

Measurable Results

Real outcomes from our manufacturing ERP implementations

45%
Operational Efficiency
Increase in overall equipment effectiveness
💰
35%
Cost Reduction
Lower manufacturing costs through optimization
60%
Quality Improvement
Reduction in defects and rework
🎯
95%
On-Time Delivery
Improved customer satisfaction

Manufacturing Modes

Flexible solutions for every manufacturing environment

🔩
Discrete Manufacturing
Assembly, fabrication, machining
⚗️
Process Manufacturing
Chemicals, food, pharmaceuticals
🔄
Mixed Mode
Hybrid manufacturing environments
📝
Make-to-Order
Custom and configured products
📦
Make-to-Stock
Standard products with forecasting
📐
Engineer-to-Order
Complex engineered solutions

Ready to Transform Your Manufacturing?

Join 11+ manufacturers achieving operational excellence with our intelligent ERP platform

🚀 Start Your Project
ISO 27001
SOC 2 Type II
GDPR Compliant
99.9% SLA
FAQ

Frequently AskedQuestions

Find answers to common questions about our solutions and services

🔍
A

Our manufacturing ERP supports all major modes: discrete, process, mixed-mode, make-to-order (MTO), make-to-stock (MTS), and engineer-to-order (ETO). The system handles hybrid environments with multiple simultaneous modes, giving manufacturers flexibility to manage complex production without separate software platforms.

A

Our MRP engine automatically calculates material needs using demand forecasts, current stock levels, supplier lead times, and production schedules. It processes multi-level BOMs and generates intelligent purchase and work order suggestions to maintain optimal inventory at every production stage.

A

Yes. Our shop floor control module provides live production monitoring via IoT sensors and operator terminals. You get real-time visibility into machine performance, WIP tracking, operator efficiency, and quality metrics — with instant alerts for bottlenecks or production issues.

A

Quality management includes automated inspection plans, non-conformance reporting (NCR), CAPA workflows, statistical quality control (SQC), supplier quality management, and complete lot and serial traceability across the production lifecycle. Every quality event is logged against the relevant production order.

A

Our ERP supports multi-level BOMs with version control, cost roll-up, where-used analysis, engineering change orders, alternate materials, and phantom BOMs. All revisions retain full history with cost tracking, making it straightforward to manage even complex, multi-level product structures.

A

Yes. We integrate with IoT sensors, PLCs, SCADA systems, and CAD/CAM software via standard protocols. Real-time machine data feeds OEE monitoring, predictive maintenance scheduling, and automated production reporting — eliminating manual data collection from the shop floor entirely.

A

Manufacturing analytics cover production efficiency, OEE, capacity utilisation, cost variance, scrap and rework tracking, labour efficiency, and inventory turnover. All data appears in real-time KPI dashboards with customisable reports exportable to Excel or distributed automatically via email.

A

Manufacturing ERP implementation typically takes 12–16 weeks, covering process mapping, system configuration, shop floor integration, data migration, testing, and user training. A phased rollout approach is used to minimise disruption to ongoing production operations.

💡

Still Have Questions?

Our expert team is here to help you find the perfect solution for your business